Supporting Residential EV Charging While Minimizing Costly Electrical Upgrades

NeoCharge Blog · Case Studies

Supporting Residential EV Charging While Minimizing Costly Electrical Upgrades

TL;DR
The National Renewable Energy Laboratory (NREL) needed to validate solutions that could enable widespread home electrification without requiring costly
Key takeaways
  • The National Renewable Energy Laboratory (NREL) needed to validate solutions that could enable widespread home electrification without requiring costly

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CHALLENGE

The National Renewable Energy Laboratory (NREL) needed to validate solutions that could enable widespread home electrification without requiring costly electrical panel upgrades. For the millions of homes with 100A service, adding Level 2 EV charging and other electric appliances traditionally requires expensive panel upgrades, creating a significant barrier to adoption.

SOLUTION

Through laboratory testing at NREL's facilities, NeoCharge demonstrated how its smart load management system enables Level 2 EV charging and other electric appliances on existing 100A panels. The testing validated that NeoCharge's proposed monitoring and dynamic load control successfully keeps total power draw within 80% of panel capacity, in full compliance with electrical codes. When combined with circuit sharing technology like the Smart Splitter, this approach can save homeowners up to $3,575 versus panel upgrades while supporting grid reliability by eliminating unnecessary infrastructure modifications. For NREL, this validates a scalable solution that could enable cost-effective electrification of tens of millions of U.S. households using their existing electrical panels - particularly benefiting low and moderate-income communities.

Partnered with Redwood Energy and their innovative "Watt Diet" approach, NeoCharge was a winner of the Department of Energy's EAS-E Home Electrification prize.
https://www.energy.gov/eere/articles/doe-announces-winners-home-electrification-prize

Key terms
Level 2 charging
Level 2 EV charging uses a 240V circuit (like a dryer outlet). It typically adds ~20–35 miles of range per hour, depending on your car and the circuit amperage.
Load management
Load management is a strategy to keep your home’s electrical load within safe limits—often by scheduling or pausing EV charging when other appliances are running.

FAQs

What's the quick takeaway from this article?
The National Renewable Energy Laboratory (NREL) needed to validate solutions that could enable widespread home electrification without requiring costly
Who is this guide for?
EV drivers looking for a clear, practical explanation and next steps. If you're comparing options or trying to save money/time, start with the TL;DR and then scan the headings.
What should I do next?
Skim the section headers, pick the part that matches your situation, and follow the checklist-style steps in the article. If you're planning a home charging setup, prioritize safety + your utility rate plan.